Tega, a pioneering force with over 10,000 screen applications across gold, copper, iron ore, zinc mining, mineral processing, steel plants, cement plants, and aggregate industries, stands tall as a leading manufacturer of screens and screening services.
In the mineral industry, screening plays a crucial role in various applications, from increasing crusher capacity and efficiency to fine-tuning feeds for gravity concentration processes. Tega recognizes the intricate nature of screening—physically separating materials based on particle size.
In the world of commercial sizing and screening, two fundamental processes unfold. Stratification involves larger particles rising to the top of a vibrating bed material, while smaller particles find their way to the bottom. Separation, on the other hand, presents particles to apertures, rejecting them if larger or passing them through if smaller. Key factors influencing the screening process include feed characteristics, machine attributes, and media factors like aperture size and percentage open area.
Traditionally, woven wire mesh or punched steel plates served as screening media, but the frequent replacement of wire mesh screens posed a significant downtime challenge. Tega steps in with an innovative solution—specialized rubber and polyurethane screen decks. Today, Tega stands among the world's leading manufacturers of rubber and polyurethane screen decks, a testament to its unique product design and extensive material application experience.
Equipped with high operating efficiency, extended life, and minimal maintenance requirements, Tega screen decks yield substantial savings for every tonne of material screened. In real-world scenarios, rubber and polyurethane screen decks from Tega have gained international acclaim over the last thirty-five years, proving more effective than conventional media.
Tega's screen decks are now extensively used for screening coal, chalcopyrite, coke, iron ore, limestone, and other abrasive ores.
"To improve the overall economic results of screening, simply reducing cost is not enough—screening capacity and consistency are just as important." A visual comparison of Tega's screen deck showcases its unique combination of panel material, fixing system, tapered holes, increased open area, and rider bars, highlighting the significant advantages of Tega’s approach. Behind every panel lies forty-seven years of experience, a wealth of understanding of polymer materials and their application—essential for obtaining optimum results in the realm of screening where there are no standard solutions.
Advantages of Tega Screen Decks:
I. Long Life Deck:
- Lower Cost per Tonne
- Higher Productivity
- Accurate Screening
II. Easy to Fit:
- Substantial Saving in Downtime Loss
III. High Open Area & Flaring Hole Design:
- Provides More Throughput
IV. Reduction in Noise Level:
- Improves Working Environment
Tega offers a comprehensive range of screening solutions, promoting efficiency and productivity. The OptiNext Dewatering Panels boast maximum life and dewatering capabilities with specially designed apertures, ensuring reliability under high fatigue loads. OptiNext Modular Panels promise higher uptime and cost-effective modular replacements, enhancing versatility and quick fixing for reduced delivery lead time. The OptiNext Birdsbeak Panels, available in various sizes and materials, provide efficient and resilient screening with quick installation and secure placement. The Opti Trommel, featuring a patented spiral design, ensures optimized slurry retention time and selected removal of unwanted elements for reliable mill applications. Additionally, Opti Prime offers heavy-duty screen media with custom sizing, promising higher wear life and productivity, while Opti Slim provides flexibility and durability with various fixing options. Lastly, OptiNext Rapido Panels offer efficient screening without clogging, featuring a replaceable top part for large open area, flexibility, and quick replacement.
In conclusion, Tega's commitment to precision, efficiency, and customized screening solutions is evident through its extensive experience and innovative product offerings.
