{"id":407,"date":"2022-02-08T11:04:49","date_gmt":"2022-02-08T14:04:49","guid":{"rendered":"https:\/\/www.tegaindustries.com\/chile\/?p=407"},"modified":"2022-02-16T11:43:13","modified_gmt":"2022-02-16T14:43:13","slug":"ramp-up-de-los-molinos-sag","status":"publish","type":"post","link":"https:\/\/www.tegaindustries.com\/chile\/ramp-up-de-los-molinos-sag\/","title":{"rendered":"REDUCCI\u00d3N DEL RAMP UP DE LOS MOLINOS Y AUMENTO EN EFICIENCIA"},"content":{"rendered":"\t\t
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<\/p>\n

Un aporte directo al proceso de molienda<\/h2>\n

<\/p>\n

Manteniendo una condici\u00f3n apropiada de variables operacionales y considerando s\u00f3lo la velocidad como variable de estudio, la mayor eficiencia operacional en molienda\u00adbilidad, se logra en molinos cuando alcanzan velocidades desde 74% a 78% con respecto a su velocidad cr\u00edtica. Sin embargo, cuando los revestimientos es\u00adt\u00e1n nuevos no es posible acelerarlos a esos niveles, pues el impacto genera quiebres o absorci\u00f3n de energ\u00eda que luego se transforma en fracturas de los revestimientos de molinos. El per\u00edodo de tiempo en que el molino se demo\u00adra en alcanzar esta deseada velocidad puede variar entre 20 a 40 d\u00edas o m\u00e1s, lo que se llama ramp up.<\/p>\n

Dado lo anterior, el desaf\u00edo, principalmente en molinos\u00a0 de grandes dimensiones (40 pies por ejemplo), se encuentra en acercarse r\u00e1pidamente a la velocidad deseada (74% a 78% Vc), con lo cual se mejora la moliendabilidad y por consiguiente el incremento del TPH en un menor per\u00edo\u00addo de tiempo.\u00a0<\/p>\n

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\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\"20201216_174728\"\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t
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\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\"Molino\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t
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<\/p>\n

Desafios superados<\/h2>\n

<\/p>\n

Dynaprime, revestimiento compues\u00adto goma-metal, posee una elevada capacidad de absorci\u00f3n de impactos sin fracturarse en comparaci\u00f3n a los revestimientos de acero, debido a la combinaci\u00f3n de tres factores principales:<\/p>\n

    \n
  1. La elevada tenacidad de los aceros laminados.<\/li>\n
  2. El amortiguamiento que provee el caucho funcionando como un disipador de energ\u00eda.<\/li>\n
  3. La configura\u00adci\u00f3n Piramidal de los insertos de acero Dynaprime. Esto provee una adecuada rigidez a la compresi\u00f3n y una elevada capacidad de desplazamiento longitu\u00addinal, permitiendo que las energ\u00edas de impacto sean disipadas y no se transmi\u00adtan directamente al casco del molino ni a los pernos.<\/li>\n<\/ol>\n

    Nuestro cliente nos someti\u00f3 a evalua\u00adci\u00f3n, instalando nuestras corazas en un molino SAG de 40 pies y en el sector del molino m\u00e1s agresivo, con mayo\u00adres niveles de impacto. Esta condici\u00f3n puso a prueba comparativa la vida \u00fatil y la capacidad de resistir impactos sin fracturarse. Al iniciar esta campa\u00f1a el sistema experto de control del cliente estaba calibrado para percibir el im\u00adpacto (mediante sonido) sobre reves\u00adtimientos de acero y, al no detectar los impactos que se produc\u00edan sobre el revestimiento goma-metal Dynaprime, se aceler\u00f3 el molino a velocidades cer\u00adcanas al 76% Vc, escenario en el que nuestros revestimientos soportaron sin complicaciones. Con esto el cliente se vio beneficiado de dos formas, primero que los liners al ser tratados en con\u00addiciones mucho m\u00e1s agresivas no se fracturan evitando paradas indeseadas y segundo, permiten acelerar el moli\u00adno desde el comienzo disminuyendo considerablemente el ramp up (Ver gr\u00e1fico 1, esquem\u00e1tico por temas de confidencialidad), precisa el ejecutivo.<\/p>\n

    \u00a0<\/p>\n

    <\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t

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    \n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\"Graficas\"\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t
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    Tega Industries cuenta con un soporte t\u00e9cnico de excelencia, que acompa\u00f1a al cliente tanto en la preventa como en la posventa. Ofrecemos revisiones peri\u00f3dicas que permiten proyectar el futuro desgaste. Adem\u00e1s, nos respalda la casa matriz en India, que dispone de profesionales expertos en procesos, aplicaciones, dise\u00f1o y simulaciones; as\u00ed como tambi\u00e9n de las mejores herramientas tecnol\u00f3gicas para la creaci\u00f3n de soluciones para procesos de molienda.\u00a0<\/p>\n

    Te invitamos a coordinar una reuni\u00f3n t\u00e9cnico-comercial para evaluar tu proyecto!<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t

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    \n\t\t\t\t\t\n\t\t\t\t\t\t\n\t\t\t\t\t\t\t\t\tCoordinar una reuni\u00f3n<\/span>\n\t\t\t\t\t<\/span>\n\t\t\t\t\t<\/a>\n\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<\/div>\n\t\t","protected":false},"excerpt":{"rendered":"

    El per\u00edodo de tiempo en que el molino se demo\u00adra en alcanzar la velocidad \u00f3ptima puede variar entre 20 a 40 d\u00edas o m\u00e1s. A esto le llamamos Rump Up<\/p>\n","protected":false},"author":4,"featured_media":413,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[7],"tags":[],"class_list":["post-407","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-revestimientos"],"yoast_head":"\nREDUCCI\u00d3N DEL RAMP UP DE LOS MOLINOS Y AUMENTO EN EFICIENCIA - Tega Industries<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.tegaindustries.com\/chile\/ramp-up-de-los-molinos-sag\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"REDUCCI\u00d3N DEL RAMP UP DE LOS MOLINOS Y AUMENTO EN EFICIENCIA - Tega Industries\" \/>\n<meta property=\"og:description\" content=\"El per\u00edodo de tiempo en que el molino se demo\u00adra en alcanzar la velocidad \u00f3ptima puede variar entre 20 a 40 d\u00edas o m\u00e1s. 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